泡沫(mo)混(hun)凝土是一(yi)種目前廣泛使用(yong)的輕質保溫材(cai)料，其(qi)重量(liang)輕、保溫隔熱性能好(hao)、價格(ge)低廉，目前已成為環保節能墻體材(cai)料的主導產品(pin)之一(yi)。推(tui)廣使用(yong)這種新型墻體材(cai)料，不但能改(gai)善建(jian)筑功(gong)能，提(ti)高建(jian)設質量(liang)和施工效(xiao)率，滿足建(jian)筑行業現代(dai)化(hua)、功(gong)能化(hua)的需要，而(er)且能有效(xiao)利用(yong)現有工業廢(fei)料資(zi)(zi)源，提(ti)高資(zi)(zi)源利用(yong)率。

　　中(zhong)國經濟的(de)(de)(de)高(gao)速發展，“新農村建設(she)”和“城市化進程”，造就了房(fang)地(di)(di)產(chan)業極度繁榮的(de)(de)(de)黃金時代。房(fang)地(di)(di)產(chan)建設(she)中(zhong)，墻體保溫(wen)(wen)是重(zhong)要的(de)(de)(de)一環。新建公用(yong)民用(yong)建筑是要強制要求設(she)計做外墻保溫(wen)(wen)的(de)(de)(de)。目前，建筑墻體的(de)(de)(de)主要材料是采用(yong)免(mian)燒(shao)磚或(huo)加氣(qi)塊作為(wei)骨架，外貼保溫(wen)(wen)板（或(huo)者粉(fen)刷保溫(wen)(wen)漿料）粘接(jie)而成。這種施工(gong)工(gong)藝工(gong)藝復雜，成本高(gao)，施工(gong)人(ren)員(yuan)的(de)(de)(de)危險系數偏大。

　　墻(qiang)體自(zi)保溫砌(qi)塊(kuai)的(de)生產(chan)大多是(shi)單(dan)一型(xing)泡沫(mo)混(hun)(hun)凝(ning)土(tu)砌(qi)塊(kuai)，通過(guo)成(cheng)(cheng)型(xing)機進行將(jiang)泡沫(mo)混(hun)(hun)凝(ning)土(tu)的(de)壓(ya)模形(xing)成(cheng)(cheng)，再通過(guo)養(yang)護窯(yao)養(yang)護制(zhi)得(de)。2006 年 12 月 27 日公開的(de)申請號為200510043909.6 的(de)全(quan)自(zi)動砌(qi)塊(kuai)生產(chan)線(xian)，包括配料系(xi)統、砌(qi)塊(kuai)成(cheng)(cheng)型(xing)系(xi)統、養(yang)護系(xi)統、托板回用系(xi)統、成(cheng)(cheng)品(pin)輸送系(xi)統、自(zi)動控制(zhi)系(xi)統。所述全(quan)自(zi)動砌(qi)塊(kuai)生產(chan)線(xian)生產(chan)的(de)砌(qi)塊(kuai)，一方(fang)面由(you)(you)于砌(qi)塊(kuai)結構材料單(dan)一，造成(cheng)(cheng)承重能力差，抗沖擊性能低下(xia) ；另一方(fang)面，由(you)(you)于干(gan)濕產(chan)品(pin)共(gong)用一條母車軌道(dao)，嚴重影響(xiang)生產(chan)效率 ；第三，由(you)(you)于泡沫(mo)混(hun)(hun)凝(ning)土(tu)直接形(xing)成(cheng)(cheng)實心(xin)塊(kuai)狀，蒸養(yang)耗時更(geng)長(chang)，直接造成(cheng)(cheng)生產(chan)成(cheng)(cheng)本的(de)極大提高。

　　以免燒磚為(wei)材料制成骨架外殼，內(nei)部填(tian)充泡沫混凝土的(de)自保溫砌塊生(sheng)產工藝(yi)，市面上雖然(ran)有(you)兩家(jia)，但是(shi)，這兩家(jia)生(sheng)產的(de)設備(bei)結構龐大，工藝(yi)復雜，成本極高，動輒(zhe)就是(shi)幾千萬元(yuan)。較高的(de)投資成本使得大量投資者望而止步，從而限(xian)制了(le)該項目的(de)發展。

　　本發(fa)明(ming)的目(mu)的是克(ke)服現(xian)有(you)技(ji)術不足，提供一種可以有(you)效提高(gao)(gao)生(sheng)產(chan)(chan)效率、降低生(sheng)產(chan)(chan)成本并且生(sheng)產(chan)(chan)的墻(qiang)體(ti)(ti)自保溫砌塊具有(you)更(geng)高(gao)(gao)承重能(neng)(neng)力(li)和抗沖擊能(neng)(neng)力(li)的墻(qiang)體(ti)(ti)自保溫砌塊設備(bei)生(sheng)產(chan)(chan)線。

　　為實現(xian)本發明的(de)目的(de)所采用(yong)的(de)技術方案是(shi) ：

　　一種墻體自保(bao)溫砌(qi)塊設(she)備生產線，包括空(kong)心(xin)磚(zhuan)體(ti)生產(chan)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、蒸養系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、轉(zhuan)(zhuan)運(yun)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、泡沫(mo)混(hun)凝土(tu)澆注系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)和(he)(he)自動(dong)化控制(zhi)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)，所(suo)述蒸養系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)通(tong)(tong)過(guo)所(suo)述轉(zhuan)(zhuan)動(dong)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)分別與所(suo)述空(kong)心(xin)磚(zhuan)體(ti)生產(chan)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、泡沫(mo)混(hun)凝土(tu)澆注系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)連接，所(suo)述自動(dong)化控制(zhi)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)通(tong)(tong)過(guo)控制(zhi)線路與所(suo)述空(kong)心(xin)磚(zhuan)體(ti)生產(chan)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、蒸養系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、泡沫(mo)混(hun)凝土(tu)澆注系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)和(he)(he)轉(zhuan)(zhuan)運(yun)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)連接。

　　所述泡沫(mo)混凝土澆注(zhu)系統包括水泥倉(cang)、 攪拌(ban)機(ji)(ji)、漿料(liao)發生泵、排料(liao)機(ji)(ji)構(gou)(gou)(gou)、注(zhu)料(liao)機(ji)(ji)構(gou)(gou)(gou)、碼(ma)料(liao)機(ji)(ji)構(gou)(gou)(gou)和控(kong)制臺，所述控(kong)制臺通(tong)過控(kong)制線路分別與所述水泥倉(cang)、 攪拌(ban)機(ji)(ji)、漿料(liao)發生泵、排料(liao)機(ji)(ji)構(gou)(gou)(gou)、注(zhu)料(liao)機(ji)(ji)構(gou)(gou)(gou)、碼(ma)料(liao)機(ji)(ji)構(gou)(gou)(gou)連接，所述排料(liao)機(ji)(ji)構(gou)(gou)(gou)、注(zhu)料(liao)機(ji)(ji)構(gou)(gou)(gou)、碼(ma)料(liao)機(ji)(ji)構(gou)(gou)(gou)通(tong)過輸送機(ji)(ji)連接。

　　所述(shu)排(pai)料機(ji)構或碼料機(ji)構包括(kuo)導軌、移動升降(jiang)(jiang)臺和控(kong)料裝(zhuang)置，所述(shu)移動升降(jiang)(jiang)臺設(she)置在所述(shu)導軌上(shang)，并通過升降(jiang)(jiang)機(ji)構與所述(shu)控(kong)料裝(zhuang)置連(lian)接。

　　所述控料(liao)裝(zhuang)置(zhi)為設置(zhi)在所述升降(jiang)機構下端(duan)的橫抬板或橫抬桿。

　　所述(shu)(shu)控料(liao)裝置(zhi)(zhi)為(wei)機械(xie)手，所述(shu)(shu)機械(xie)手包(bao)括設(she)置(zhi)(zhi)在所述(shu)(shu)升降桿(gan)下端的橫(heng)向(xiang)伸縮桿(gan)，所述(shu)(shu)橫(heng)向(xiang)伸縮桿(gan)設(she)置(zhi)(zhi)機械(xie)手臂。

　　所述橫向伸縮桿通過液壓缸(gang)實現伸縮功能。

　　所(suo)(suo)(suo)述(shu)(shu)注(zhu)(zhu)料(liao)(liao)機構包括臺(tai)架(jia)，所(suo)(suo)(suo)述(shu)(shu)臺(tai)架(jia)上部(bu)(bu)設(she)置(zhi)(zhi)帶(dai)護欄的注(zhu)(zhu)料(liao)(liao)平(ping)臺(tai)，所(suo)(suo)(suo)述(shu)(shu)注(zhu)(zhu)料(liao)(liao)平(ping)臺(tai)中心設(she)置(zhi)(zhi)有(you)通過(guo)軟管與所(suo)(suo)(suo)述(shu)(shu)漿(jiang)料(liao)(liao)發生泵連(lian)接的漿(jiang)料(liao)(liao)暫存斗，所(suo)(suo)(suo)述(shu)(shu)漿(jiang)料(liao)(liao)暫存斗底部(bu)(bu)設(she)置(zhi)(zhi)電動碟閥(fa)，所(suo)(suo)(suo)述(shu)(shu)漿(jiang)料(liao)(liao)暫存斗下(xia)部(bu)(bu)設(she)置(zhi)(zhi)帶(dai)有(you)多排出(chu)料(liao)(liao)孔的注(zhu)(zhu)料(liao)(liao)槽，所(suo)(suo)(suo)述(shu)(shu)注(zhu)(zhu)料(liao)(liao)槽下(xia)設(she)置(zhi)(zhi)注(zhu)(zhu)料(liao)(liao)板，所(suo)(suo)(suo)述(shu)(shu)注(zhu)(zhu)料(liao)(liao)板上設(she)置(zhi)(zhi)有(you)與所(suo)(suo)(suo)述(shu)(shu)出(chu)料(liao)(liao)孔對應的注(zhu)(zhu)料(liao)(liao)孔，所(suo)(suo)(suo)述(shu)(shu)注(zhu)(zhu)料(liao)(liao)板下(xia)設(she)置(zhi)(zhi)空心磚體傳送平(ping)臺(tai)，所(suo)(suo)(suo)述(shu)(shu)注(zhu)(zhu)料(liao)(liao)板及注(zhu)(zhu)料(liao)(liao)槽通過(guo)升降機構實(shi)現(xian)與空心磚體間距離的調(diao)節。

　　所(suo)述(shu)(shu)(shu)注(zhu)料(liao)(liao)槽通過導(dao)軌、液壓(ya)(ya)缸(gang)實現(xian)(xian)與(yu)所(suo)述(shu)(shu)(shu)注(zhu)料(liao)(liao)板(ban)(ban)的相對移動(dong)(dong)，進(jin)而實現(xian)(xian)出料(liao)(liao)孔和注(zhu)料(liao)(liao)孔的打(da)開(kai)與(yu)閉合(he)。所(suo)述(shu)(shu)(shu)升降(jiang)(jiang)機構為設(she)置在所(suo)述(shu)(shu)(shu)注(zhu)料(liao)(liao)板(ban)(ban)及(ji)注(zhu)料(liao)(liao)槽與(yu)所(suo)述(shu)(shu)(shu)臺(tai)架(jia)之間或(huo)者設(she)置在空(kong)心磚(zhuan)體傳送(song)平臺(tai)支腿上(shang)的升降(jiang)(jiang)液壓(ya)(ya)缸(gang)。所(suo)述(shu)(shu)(shu)升降(jiang)(jiang)機構為分別與(yu)所(suo)述(shu)(shu)(shu)注(zhu)料(liao)(liao)板(ban)(ban)和所(suo)述(shu)(shu)(shu)臺(tai)架(jia)鉸接(jie)的鉸接(jie)桿(gan)和伸縮液壓(ya)(ya)缸(gang)。所(suo)述(shu)(shu)(shu)轉(zhuan)運(yun)(yun)系統(tong)包括轉(zhuan)運(yun)(yun)導(dao)軌和轉(zhuan)動(dong)(dong)小(xiao)車。 所(suo)述(shu)(shu)(shu)轉(zhuan)運(yun)(yun)系統(tong)還包括叉車。所(suo)述(shu)(shu)(shu)自動(dong)(dong)化(hua)控(kong)(kong)(kong)制(zhi)系統(tong)還可以包括 2 個控(kong)(kong)(kong)制(zhi)臺(tai)，其中 1 個控(kong)(kong)(kong)制(zhi)臺(tai)單獨控(kong)(kong)(kong)制(zhi)所(suo)述(shu)(shu)(shu)泡沫混凝土(tu)澆注(zhu)系統(tong)。

　　本發(fa)明的(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian)包括空(kong)心(xin)(xin)磚(zhuan)(zhuan)(zhuan)(zhuan)體(ti)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、蒸(zheng)(zheng)養(yang)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、轉運系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)、泡(pao)沫混凝(ning)土澆(jiao)注系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)和(he)(he)(he)(he)自動(dong)化控制(zhi)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)，首先蒸(zheng)(zheng)養(yang)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)蒸(zheng)(zheng)養(yang)的(de)(de)(de)(de)是(shi)空(kong)心(xin)(xin)磚(zhuan)(zhuan)(zhuan)(zhuan)體(ti)，與傳(chuan)統(tong)(tong)(tong)(tong)(tong)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian)相比，蒸(zheng)(zheng)養(yang)效率(lv)得(de)到了(le)極(ji)大(da)的(de)(de)(de)(de)提(ti)高(gao)，極(ji)大(da)地節(jie)約了(le)能(neng)源(yuan)成(cheng)(cheng)本，降低了(le)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)成(cheng)(cheng)本 ；其次，在蒸(zheng)(zheng)養(yang)后(hou)的(de)(de)(de)(de)空(kong)心(xin)(xin)磚(zhuan)(zhuan)(zhuan)(zhuan)體(ti)內(nei)(nei)(nei)澆(jiao)注泡(pao)沫混凝(ning)土所形成(cheng)(cheng)的(de)(de)(de)(de)自保溫砌塊在承重能(neng)力(li)和(he)(he)(he)(he)抗沖擊(ji)能(neng)力(li)方(fang)面與傳(chuan)統(tong)(tong)(tong)(tong)(tong)砌塊相比，都得(de)到了(le)極(ji)大(da)提(ti)高(gao)。本發(fa)明的(de)(de)(de)(de)泡(pao)沫混凝(ning)土澆(jiao)注系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)可(ke)(ke)以單獨通過(guo)(guo)(guo)(guo)控制(zhi)臺(tai)進(jin)行(xing)(xing)控制(zhi)作業，有(you)(you)效地避免了(le)因砌塊成(cheng)(cheng)型和(he)(he)(he)(he)蒸(zheng)(zheng)養(yang)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)故障而影響(xiang)到澆(jiao)注系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)，以及(ji)澆(jiao)注系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)故障影響(xiang)到砌塊成(cheng)(cheng)型和(he)(he)(he)(he)蒸(zheng)(zheng)養(yang)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)的(de)(de)(de)(de)工作，進(jin)而造成(cheng)(cheng)整個生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian)的(de)(de)(de)(de)停(ting)產(chan)情況發(fa)生(sheng)(sheng)(sheng)(sheng)(sheng) ；所述排料(liao)(liao)(liao)(liao)機構(gou)或碼(ma)料(liao)(liao)(liao)(liao)機構(gou)通過(guo)(guo)(guo)(guo)機械手的(de)(de)(de)(de)控制(zhi)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)實現(xian)(xian)自動(dong)碼(ma)料(liao)(liao)(liao)(liao)、排料(liao)(liao)(liao)(liao)，減(jian)少人(ren)力(li)成(cheng)(cheng)本，生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)效率(lv)更(geng)(geng)高(gao)，澆(jiao)注生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)線(xian)(xian)(xian)工作更(geng)(geng)流暢(chang) ；所述澆(jiao)注機構(gou)通過(guo)(guo)(guo)(guo)設置帶(dai)護欄的(de)(de)(de)(de)注料(liao)(liao)(liao)(liao)平臺(tai)，便于人(ren)員進(jin)行(xing)(xing)檢修作業，通過(guo)(guo)(guo)(guo)設置漿料(liao)(liao)(liao)(liao)暫存(cun)斗，有(you)(you)效地防止了(le)漿料(liao)(liao)(liao)(liao)在注料(liao)(liao)(liao)(liao)槽(cao)內(nei)(nei)(nei)溢出情況的(de)(de)(de)(de)發(fa)生(sheng)(sheng)(sheng)(sheng)(sheng)，并通過(guo)(guo)(guo)(guo)電動(dong)碟閥控制(zhi)放(fang)(fang)出漿料(liao)(liao)(liao)(liao)的(de)(de)(de)(de)多少，使每(mei)次的(de)(de)(de)(de)放(fang)(fang)料(liao)(liao)(liao)(liao)量剛好(hao)夠澆(jiao)注一板空(kong)心(xin)(xin)磚(zhuan)(zhuan)(zhuan)(zhuan)體(ti)，減(jian)少漿料(liao)(liao)(liao)(liao)浪(lang)費損(sun)失 ；所述注料(liao)(liao)(liao)(liao)板及(ji)注料(liao)(liao)(liao)(liao)槽(cao)通過(guo)(guo)(guo)(guo)升(sheng)降機構(gou)實現(xian)(xian)與空(kong)心(xin)(xin)磚(zhuan)(zhuan)(zhuan)(zhuan)體(ti)間距離(li)的(de)(de)(de)(de)調節(jie)，可(ke)(ke)以有(you)(you)效地防止注料(liao)(liao)(liao)(liao)槽(cao)內(nei)(nei)(nei)漿料(liao)(liao)(liao)(liao)過(guo)(guo)(guo)(guo)多時(shi)，澆(jiao)注時(shi)漿料(liao)(liao)(liao)(liao)從空(kong)心(xin)(xin)磚(zhuan)(zhuan)(zhuan)(zhuan)體(ti)內(nei)(nei)(nei)溢出情況的(de)(de)(de)(de)發(fa)生(sheng)(sheng)(sheng)(sheng)(sheng)，減(jian)少漿料(liao)(liao)(liao)(liao)浪(lang)費，節(jie)約生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)成(cheng)(cheng)本。