泡沫(mo)混凝土是一(yi)种(zhong)(zhong)目(mu)前广(guang)泛(fan)使用(yong)(yong)的轻质保(bao)温(wen)材(cai)(cai)料(liao)，其重量轻、保(bao)温(wen)隔(ge)热性(xing)能(neng)(neng)好、价(jia)格低廉(lian)，目(mu)前已成为环(huan)保(bao)节能(neng)(neng)墙体材(cai)(cai)料(liao)的主导(dao)产品之一(yi)。推(tui)广(guang)使用(yong)(yong)这种(zhong)(zhong)新型墙体材(cai)(cai)料(liao)，不(bu)但能(neng)(neng)改善建(jian)筑功能(neng)(neng)，提高建(jian)设质量和施工(gong)效率，满足建(jian)筑行业现(xian)代化、功能(neng)(neng)化的需要，而且(qie)能(neng)(neng)有效利用(yong)(yong)现(xian)有工(gong)业废料(liao)资源(yuan)，提高资源(yuan)利用(yong)(yong)率。

　　中国经济的(de)(de)高(gao)速发(fa)展，“新农村建设”和“城市化进(jin)程”，造就(jiu)了房(fang)地产(chan)业(ye)极度(du)繁(fan)荣的(de)(de)黄金时代(dai)。房(fang)地产(chan)建设中，墙(qiang)体(ti)保(bao)温(wen)是重要的(de)(de)一环。新建公(gong)用民用建筑是要强制要求设计做外墙(qiang)保(bao)温(wen)的(de)(de)。目前(qian)，建筑墙(qiang)体(ti)的(de)(de)主要材料是采用免(mian)烧砖(zhuan)或加(jia)气块作为骨架，外贴(tie)保(bao)温(wen)板（或者粉刷保(bao)温(wen)浆料）粘接而成。这种(zhong)施(shi)(shi)工工艺工艺复(fu)杂，成本高(gao)，施(shi)(shi)工人员的(de)(de)危(wei)险系数(shu)偏大。

　　墙(qiang)体自保温砌(qi)(qi)(qi)(qi)块的生(sheng)产(chan)大多是(shi)单一(yi)型(xing)泡(pao)沫混(hun)(hun)凝(ning)土砌(qi)(qi)(qi)(qi)块，通过(guo)成(cheng)(cheng)(cheng)型(xing)机(ji)进行将泡(pao)沫混(hun)(hun)凝(ning)土的压模形成(cheng)(cheng)(cheng)，再通过(guo)养(yang)(yang)护(hu)窑养(yang)(yang)护(hu)制得。2006 年 12 月 27 日公开(kai)的申请号为200510043909.6 的全自动砌(qi)(qi)(qi)(qi)块生(sheng)产(chan)线，包括配(pei)料系(xi)(xi)统(tong)、砌(qi)(qi)(qi)(qi)块成(cheng)(cheng)(cheng)型(xing)系(xi)(xi)统(tong)、养(yang)(yang)护(hu)系(xi)(xi)统(tong)、托(tuo)板(ban)回用(yong)系(xi)(xi)统(tong)、成(cheng)(cheng)(cheng)品(pin)输送系(xi)(xi)统(tong)、自动控制系(xi)(xi)统(tong)。所述全自动砌(qi)(qi)(qi)(qi)块生(sheng)产(chan)线生(sheng)产(chan)的砌(qi)(qi)(qi)(qi)块，一(yi)方面(mian)由(you)于砌(qi)(qi)(qi)(qi)块结构材料单一(yi)，造(zao)成(cheng)(cheng)(cheng)承重能力差，抗冲击性(xing)能低(di)下 ；另一(yi)方面(mian)，由(you)于干湿产(chan)品(pin)共(gong)用(yong)一(yi)条(tiao)母车(che)轨道，严(yan)重影(ying)响(xiang)生(sheng)产(chan)效率 ；第(di)三，由(you)于泡(pao)沫混(hun)(hun)凝(ning)土直接形成(cheng)(cheng)(cheng)实(shi)心块状(zhuang)，蒸养(yang)(yang)耗时更长，直接造(zao)成(cheng)(cheng)(cheng)生(sheng)产(chan)成(cheng)(cheng)(cheng)本(ben)的极大提高(gao)。

　　以免烧砖为(wei)材料制(zhi)成(cheng)骨架外壳(qiao)，内(nei)部(bu)填(tian)充泡沫混(hun)凝土的(de)自保温(wen)砌块(kuai)生产工艺，市面上虽然有两家，但是，这两家生产的(de)设备(bei)结构庞大，工艺复杂，成(cheng)本极高，动辄(zhe)就是几千万元(yuan)。较高的(de)投资(zi)成(cheng)本使得(de)大量投资(zi)者望而止(zhi)步，从(cong)而限(xian)制(zhi)了该项目的(de)发展。

　　本发明的目的是(shi)克服现有(you)技术不足，提供一种可以有(you)效提高生(sheng)产(chan)效率、降低生(sheng)产(chan)成本并且生(sheng)产(chan)的墙体自(zi)保温砌块具有(you)更高承重(zhong)能(neng)力和(he)抗冲击能(neng)力的墙体自(zi)保温砌块设备(bei)生(sheng)产(chan)线。

　　为实现(xian)本(ben)发明的(de)目的(de)所采用的(de)技术方案是 ：

　　一种墙体自保(bao)温(wen)砌块设备(bei)生产线，包括空(kong)心(xin)砖体生(sheng)产(chan)系(xi)(xi)统(tong)(tong)、蒸(zheng)(zheng)养(yang)系(xi)(xi)统(tong)(tong)、转运系(xi)(xi)统(tong)(tong)、泡沫混(hun)凝土浇(jiao)注系(xi)(xi)统(tong)(tong)和(he)自动化(hua)控制(zhi)(zhi)(zhi)系(xi)(xi)统(tong)(tong)，所述蒸(zheng)(zheng)养(yang)系(xi)(xi)统(tong)(tong)通过(guo)所述转动系(xi)(xi)统(tong)(tong)分(fen)别(bie)与所述空(kong)心(xin)砖体生(sheng)产(chan)系(xi)(xi)统(tong)(tong)、泡沫混(hun)凝土浇(jiao)注系(xi)(xi)统(tong)(tong)连(lian)接，所述自动化(hua)控制(zhi)(zhi)(zhi)系(xi)(xi)统(tong)(tong)通过(guo)控制(zhi)(zhi)(zhi)线路与所述空(kong)心(xin)砖体生(sheng)产(chan)系(xi)(xi)统(tong)(tong)、蒸(zheng)(zheng)养(yang)系(xi)(xi)统(tong)(tong)、泡沫混(hun)凝土浇(jiao)注系(xi)(xi)统(tong)(tong)和(he)转运系(xi)(xi)统(tong)(tong)连(lian)接。

　　所述泡沫(mo)混凝土浇注系统包括水(shui)泥仓、 搅拌机(ji)、浆料发生(sheng)(sheng)泵、排料机(ji)构(gou)、注料机(ji)构(gou)、码(ma)料机(ji)构(gou)和控(kong)制(zhi)(zhi)台，所述控(kong)制(zhi)(zhi)台通过控(kong)制(zhi)(zhi)线路分(fen)别与所述水(shui)泥仓、 搅拌机(ji)、浆料发生(sheng)(sheng)泵、排料机(ji)构(gou)、注料机(ji)构(gou)、码(ma)料机(ji)构(gou)连接，所述排料机(ji)构(gou)、注料机(ji)构(gou)、码(ma)料机(ji)构(gou)通过输送机(ji)连接。

　　所述(shu)排(pai)料(liao)机(ji)(ji)构或码(ma)料(liao)机(ji)(ji)构包(bao)括导(dao)轨、移动(dong)升(sheng)降台(tai)和控(kong)料(liao)装置，所述(shu)移动(dong)升(sheng)降台(tai)设置在所述(shu)导(dao)轨上，并通过升(sheng)降机(ji)(ji)构与所述(shu)控(kong)料(liao)装置连接。

　　所(suo)述(shu)控(kong)料(liao)装(zhuang)置为设置在所(suo)述(shu)升降机构下端的横(heng)抬(tai)板或横(heng)抬(tai)杆。

　　所(suo)(suo)述控料装置(zhi)为机械(xie)手，所(suo)(suo)述机械(xie)手包括设(she)置(zhi)在所(suo)(suo)述升降(jiang)杆下端的横向伸(shen)缩杆，所(suo)(suo)述横向伸(shen)缩杆设(she)置(zhi)机械(xie)手臂。

　　所述横(heng)向伸(shen)缩杆(gan)通过液压缸实现伸(shen)缩功能。

　　所(suo)述(shu)(shu)注(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)机构(gou)包括台(tai)架，所(suo)述(shu)(shu)台(tai)架上部设(she)置(zhi)(zhi)带护栏的(de)注(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)平(ping)台(tai)，所(suo)述(shu)(shu)注(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)平(ping)台(tai)中(zhong)心(xin)设(she)置(zhi)(zhi)有(you)通(tong)过(guo)软管与所(suo)述(shu)(shu)浆(jiang)料(liao)(liao)(liao)(liao)(liao)发(fa)生(sheng)泵连接的(de)浆(jiang)料(liao)(liao)(liao)(liao)(liao)暂存斗(dou)，所(suo)述(shu)(shu)浆(jiang)料(liao)(liao)(liao)(liao)(liao)暂存斗(dou)底部设(she)置(zhi)(zhi)电动(dong)碟阀，所(suo)述(shu)(shu)浆(jiang)料(liao)(liao)(liao)(liao)(liao)暂存斗(dou)下部设(she)置(zhi)(zhi)带有(you)多排(pai)出(chu)料(liao)(liao)(liao)(liao)(liao)孔(kong)的(de)注(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)槽，所(suo)述(shu)(shu)注(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)槽下设(she)置(zhi)(zhi)注(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)板(ban)(ban)(ban)，所(suo)述(shu)(shu)注(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)板(ban)(ban)(ban)上设(she)置(zhi)(zhi)有(you)与所(suo)述(shu)(shu)出(chu)料(liao)(liao)(liao)(liao)(liao)孔(kong)对应(ying)的(de)注(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)孔(kong)，所(suo)述(shu)(shu)注(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)板(ban)(ban)(ban)下设(she)置(zhi)(zhi)空(kong)心(xin)砖体传(chuan)送平(ping)台(tai)，所(suo)述(shu)(shu)注(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)板(ban)(ban)(ban)及注(zhu)(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)(liao)槽通(tong)过(guo)升(sheng)降机构(gou)实现与空(kong)心(xin)砖体间距离的(de)调(diao)节。

　　所(suo)(suo)(suo)述(shu)(shu)注(zhu)料(liao)槽通过(guo)导(dao)轨、液压缸(gang)实现(xian)与所(suo)(suo)(suo)述(shu)(shu)注(zhu)料(liao)板(ban)的(de)(de)相对移动，进(jin)而(er)实现(xian)出料(liao)孔(kong)和(he)注(zhu)料(liao)孔(kong)的(de)(de)打开(kai)与闭(bi)合。所(suo)(suo)(suo)述(shu)(shu)升降机构(gou)为设置在(zai)所(suo)(suo)(suo)述(shu)(shu)注(zhu)料(liao)板(ban)及注(zhu)料(liao)槽与所(suo)(suo)(suo)述(shu)(shu)台架(jia)之间或(huo)者设置在(zai)空心砖体传送平台支腿上的(de)(de)升降液压缸(gang)。所(suo)(suo)(suo)述(shu)(shu)升降机构(gou)为分别与所(suo)(suo)(suo)述(shu)(shu)注(zhu)料(liao)板(ban)和(he)所(suo)(suo)(suo)述(shu)(shu)台架(jia)铰接的(de)(de)铰接杆和(he)伸缩(suo)液压缸(gang)。所(suo)(suo)(suo)述(shu)(shu)转(zhuan)(zhuan)运系统包(bao)(bao)括(kuo)(kuo)转(zhuan)(zhuan)运导(dao)轨和(he)转(zhuan)(zhuan)动小车。 所(suo)(suo)(suo)述(shu)(shu)转(zhuan)(zhuan)运系统还包(bao)(bao)括(kuo)(kuo)叉车。所(suo)(suo)(suo)述(shu)(shu)自动化(hua)控(kong)制系统还可以(yi)包(bao)(bao)括(kuo)(kuo) 2 个控(kong)制台，其中(zhong) 1 个控(kong)制台单独控(kong)制所(suo)(suo)(suo)述(shu)(shu)泡(pao)沫混凝土(tu)浇(jiao)注(zhu)系统。

　　本(ben)发明的(de)(de)(de)生(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)(chan)(chan)线包括空(kong)心(xin)砖(zhuan)(zhuan)体生(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)(chan)(chan)系(xi)(xi)统(tong)(tong)(tong)(tong)、蒸养(yang)系(xi)(xi)统(tong)(tong)(tong)(tong)、转运系(xi)(xi)统(tong)(tong)(tong)(tong)、泡沫混(hun)(hun)(hun)凝土(tu)浇(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)系(xi)(xi)统(tong)(tong)(tong)(tong)和(he)(he)自动(dong)化控制系(xi)(xi)统(tong)(tong)(tong)(tong)，首先蒸养(yang)系(xi)(xi)统(tong)(tong)(tong)(tong)蒸养(yang)的(de)(de)(de)是空(kong)心(xin)砖(zhuan)(zhuan)体，与(yu)传统(tong)(tong)(tong)(tong)生(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)(chan)(chan)线相(xiang)比(bi)，蒸养(yang)效(xiao)(xiao)率得到了(le)极(ji)大(da)(da)的(de)(de)(de)提高，极(ji)大(da)(da)地(di)节(jie)(jie)约(yue)了(le)能(neng)(neng)源成(cheng)(cheng)(cheng)本(ben)，降(jiang)低了(le)生(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)(chan)(chan)成(cheng)(cheng)(cheng)本(ben) ；其(qi)次，在蒸养(yang)后的(de)(de)(de)空(kong)心(xin)砖(zhuan)(zhuan)体内浇(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)泡沫混(hun)(hun)(hun)凝土(tu)所形(xing)成(cheng)(cheng)(cheng)的(de)(de)(de)自保温砌块(kuai)在承重能(neng)(neng)力和(he)(he)抗冲击能(neng)(neng)力方面与(yu)传统(tong)(tong)(tong)(tong)砌块(kuai)相(xiang)比(bi)，都得到了(le)极(ji)大(da)(da)提高。本(ben)发明的(de)(de)(de)泡沫混(hun)(hun)(hun)凝土(tu)浇(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)系(xi)(xi)统(tong)(tong)(tong)(tong)可以(yi)(yi)单独通(tong)过控制台(tai)进行控制作业(ye)，有效(xiao)(xiao)地(di)避免了(le)因砌块(kuai)成(cheng)(cheng)(cheng)型(xing)和(he)(he)蒸养(yang)系(xi)(xi)统(tong)(tong)(tong)(tong)故障(zhang)而影(ying)响(xiang)到浇(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)系(xi)(xi)统(tong)(tong)(tong)(tong)，以(yi)(yi)及浇(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)系(xi)(xi)统(tong)(tong)(tong)(tong)故障(zhang)影(ying)响(xiang)到砌块(kuai)成(cheng)(cheng)(cheng)型(xing)和(he)(he)蒸养(yang)系(xi)(xi)统(tong)(tong)(tong)(tong)的(de)(de)(de)工作，进而造(zao)成(cheng)(cheng)(cheng)整个生(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)(chan)(chan)线的(de)(de)(de)停产(chan)(chan)(chan)(chan)(chan)(chan)情况(kuang)发生(sheng)(sheng)(sheng) ；所述(shu)(shu)排(pai)料(liao)(liao)(liao)(liao)机构(gou)或码料(liao)(liao)(liao)(liao)机构(gou)通(tong)过机械手的(de)(de)(de)控制系(xi)(xi)统(tong)(tong)(tong)(tong)实(shi)现(xian)自动(dong)码料(liao)(liao)(liao)(liao)、排(pai)料(liao)(liao)(liao)(liao)，减(jian)少人力成(cheng)(cheng)(cheng)本(ben)，生(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)(chan)(chan)效(xiao)(xiao)率更高，浇(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)生(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)(chan)(chan)线工作更流畅 ；所述(shu)(shu)浇(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)机构(gou)通(tong)过设置带护(hu)栏的(de)(de)(de)注(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)平台(tai)，便于(yu)人员进行检(jian)修作业(ye)，通(tong)过设置浆料(liao)(liao)(liao)(liao)暂存斗，有效(xiao)(xiao)地(di)防止了(le)浆料(liao)(liao)(liao)(liao)在注(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)槽(cao)内溢出情况(kuang)的(de)(de)(de)发生(sheng)(sheng)(sheng)，并通(tong)过电(dian)动(dong)碟阀(fa)控制放(fang)出浆料(liao)(liao)(liao)(liao)的(de)(de)(de)多少，使每次的(de)(de)(de)放(fang)料(liao)(liao)(liao)(liao)量刚好够(gou)浇(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)一(yi)板(ban)空(kong)心(xin)砖(zhuan)(zhuan)体，减(jian)少浆料(liao)(liao)(liao)(liao)浪(lang)费损失 ；所述(shu)(shu)注(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)板(ban)及注(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)槽(cao)通(tong)过升降(jiang)机构(gou)实(shi)现(xian)与(yu)空(kong)心(xin)砖(zhuan)(zhuan)体间距离的(de)(de)(de)调节(jie)(jie)，可以(yi)(yi)有效(xiao)(xiao)地(di)防止注(zhu)(zhu)(zhu)料(liao)(liao)(liao)(liao)槽(cao)内浆料(liao)(liao)(liao)(liao)过多时(shi)，浇(jiao)(jiao)(jiao)(jiao)注(zhu)(zhu)(zhu)时(shi)浆料(liao)(liao)(liao)(liao)从空(kong)心(xin)砖(zhuan)(zhuan)体内溢出情况(kuang)的(de)(de)(de)发生(sheng)(sheng)(sheng)，减(jian)少浆料(liao)(liao)(liao)(liao)浪(lang)费，节(jie)(jie)约(yue)生(sheng)(sheng)(sheng)产(chan)(chan)(chan)(chan)(chan)(chan)成(cheng)(cheng)(cheng)本(ben)。