滚筒筛分机在污油泥处理的应用
伴随(sui)石油(you)(you)(you)(you)行(xing)(xing)业(ye)的(de)发(fa)展,在石油(you)(you)(you)(you)开(kai)采、炼化、储运过程中会产(chan)生大量的(de)污(wu)油(you)(you)(you)(you)泥(ni)(ni)(ni),我国每(mei)年(nian)所产(chan)生的(de)污(wu)油(you)(you)(you)(you)泥(ni)(ni)(ni)数量不低(di)于400万吨,带来严重的(de)环(huan)保问题。近年(nian)来国内外都在研究(jiu)开(kai)发(fa)各种污(wu)油(you)(you)(you)(you)泥(ni)(ni)(ni)处(chu)(chu)(chu)理(li)(li)(li)办法(fa),但任何处(chu)(chu)(chu)理(li)(li)(li)办法(fa)都需要对物料(liao)进行(xing)(xing)预(yu)处(chu)(chu)(chu)理(li)(li)(li),通(tong)过预(yu)处(chu)(chu)(chu)理(li)(li)(li)将污(wu)油(you)(you)(you)(you)泥(ni)(ni)(ni)中含有(you)的(de)大量块(kuai)状杂物、垢质(zhi)、杂草、编(bian)织袋、塑料(liao)布等分离出另行(xing)(xing)处(chu)(chu)(chu)理(li)(li)(li),合格物料(liao)进入正(zheng)常(chang)处(chu)(chu)(chu)理(li)(li)(li)工艺(yi)流程,完成对污(wu)油(you)(you)(you)(you)泥(ni)(ni)(ni)的(de)处(chu)(chu)(chu)理(li)(li)(li),回收污(wu)油(you)(you)(you)(you)泥(ni)(ni)(ni)中的(de)原油(you)(you)(you)(you)并排放(fang)环(huan)保达标的(de)水和泥(ni)(ni)(ni)砂等。当前普(pu)遍使用的(de)污(wu)油(you)(you)(you)(you)泥(ni)(ni)(ni)预(yu)处(chu)(chu)(chu)理(li)(li)(li)设(she)备(bei)都存在处(chu)(chu)(chu)理(li)(li)(li)量小(xiao)、处(chu)(chu)(chu)理(li)(li)(li)时间(jian)长、耗(hao)能大、处(chu)(chu)(chu)理(li)(li)(li)效果不好等缺点,对超稠(chou)污(wu)油(you)(you)(you)(you)泥(ni)(ni)(ni)的(de)预(yu)处(chu)(chu)(chu)理(li)(li)(li)能力更加不理(li)(li)(li)想,制约了污(wu)油(you)(you)(you)(you)泥(ni)(ni)(ni)处(chu)(chu)(chu)理(li)(li)(li)工作(zuo)的(de)发(fa)展,无法(fa)及时处(chu)(chu)(chu)理(li)(li)(li)掉石化行(xing)(xing)业(ye)正(zheng)常(chang)生产(chan)时产(chan)生的(de)及多年(nian)累积的(de)污(wu)油(you)(you)(you)(you)泥(ni)(ni)(ni),使得石化行(xing)(xing)业(ye)的(de)环(huan)保问题压力越来越大。
针对上述技术中存在的问题,污泥处理厂家郑州德森环境提供一种(zhong)新(xin)型滚筒筛(shai)分机。可高(gao)效、快速、干净(jing)、大量地(di)处理(li)(li)油(you)田各(ge)种(zhong)包括超稠污(wu)油(you)泥(ni)在内的(de)难以处理(li)(li)的(de)污(wu)油(you)泥(ni),有效筛(shai)分出可处理(li)(li)的(de)合格物(wu)料,并干净(jing)地(di)排除(chu)污(wu)油(you)泥(ni)中的(de)各(ge)种(zhong)杂物(wu),可用(yong)作(zuo)污(wu)油(you)泥(ni)减(jian)量化(hua)处理(li)(li)及各(ge)种(zhong)污(wu)油(you)泥(ni)处理(li)(li)方法的(de)预处理(li)(li)。
1、技术方案
是由新(xin)型滚(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)筛(shai)分机(ji)和(he)前置(zhi)破碎撕(si)裂(lie)设(she)备、后(hou)置(zhi)处理设(she)备构(gou)成。新(xin)型滚(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)筛(shai)分机(ji)具(ju)体(ti)结(jie)构(gou)包括滚(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)、机(ji)架、进料(liao)(liao)(liao)(liao)(liao)口(kou)(kou)(kou)(kou)、合格物料(liao)(liao)(liao)(liao)(liao)出(chu)料(liao)(liao)(liao)(liao)(liao)口(kou)(kou)(kou)(kou)、杂(za)物出(chu)料(liao)(liao)(liao)(liao)(liao)口(kou)(kou)(kou)(kou)、驱动装(zhuang)(zhuang)置(zhi)、喷水装(zhuang)(zhuang)置(zhi)、托轮及(ji)轴(zhou)向(xiang)限位轮。其特征是,滚(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)由无筛(shai)孔筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)和(he)有(you)筛(shai)孔筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)两(liang)种筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)结(jie)构(gou)组成,两(liang)个筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)采用(yong)分段(duan)焊接或(huo)(huo)(huo)用(yong)联接件连(lian)接。滚(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)内(nei)设(she)有(you)贯(guan)穿筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)或(huo)(huo)(huo)分段(duan)设(she)置(zhi)的(de)(de)(de)(de)(de)(de)喷水装(zhuang)(zhuang)置(zhi)。在(zai)滚(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)前端(duan)(duan)进料(liao)(liao)(liao)(liao)(liao)口(kou)(kou)(kou)(kou)安(an)装(zhuang)(zhuang)有(you)给(ji)料(liao)(liao)(liao)(liao)(liao)装(zhuang)(zhuang)置(zhi)。在(zai)滚(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)后(hou)端(duan)(duan)杂(za)物出(chu)料(liao)(liao)(liao)(liao)(liao)口(kou)(kou)(kou)(kou)装(zhuang)(zhuang)有(you)可(ke)分离(li)轻(qing)重杂(za)物的(de)(de)(de)(de)(de)(de)接料(liao)(liao)(liao)(liao)(liao)斗。在(zai)有(you)筛(shai)孔筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)下部(bu)(bu)合格物料(liao)(liao)(liao)(liao)(liao)出(chu)料(liao)(liao)(liao)(liao)(liao)口(kou)(kou)(kou)(kou)装(zhuang)(zhuang)有(you)出(chu)料(liao)(liao)(liao)(liao)(liao)斗。在(zai)有(you)筛(shai)孔筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)外侧装(zhuang)(zhuang)有(you)清扫器。在(zai)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)下面安(an)装(zhuang)(zhuang)两(liang)组托轮和(he)滚(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)轴(zhou)向(xiang)限位轮支撑筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)并保(bao)证筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)平(ping)稳旋(xuan)(xuan)转(zhuan)。滚(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)可(ke)从入料(liao)(liao)(liao)(liao)(liao)端(duan)(duan)到出(chu)料(liao)(liao)(liao)(liao)(liao)端(duan)(duan)向(xiang)下倾(qing)(qing)斜安(an)装(zhuang)(zhuang),也可(ke)水平(ping)安(an)装(zhuang)(zhuang)。当向(xiang)下倾(qing)(qing)斜安(an)装(zhuang)(zhuang)时筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)内(nei)设(she)有(you)贯(guan)穿筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)的(de)(de)(de)(de)(de)(de)多片(pian)(pian)相互平(ping)行(xing)的(de)(de)(de)(de)(de)(de)等(deng)距(ju)或(huo)(huo)(huo)不等(deng)距(ju)的(de)(de)(de)(de)(de)(de)延筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)轴(zhou)线(xian)(xian)依次排列的(de)(de)(de)(de)(de)(de)挡(dang)水环。在(zai)滚(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)内(nei)部(bu)(bu)贴(tie)近内(nei)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)壁(bi)安(an)装(zhuang)(zhuang)连(lian)续的(de)(de)(de)(de)(de)(de)或(huo)(huo)(huo)错位成阶梯排布的(de)(de)(de)(de)(de)(de)与滚(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)轴(zhou)线(xian)(xian)平(ping)行(xing)或(huo)(huo)(huo)带一(yi)定(ding)角(jiao)度(du)(du)的(de)(de)(de)(de)(de)(de),按圆周(zhou)(zhou)等(deng)分或(huo)(huo)(huo)不等(deng)分的(de)(de)(de)(de)(de)(de)多组贯(guan)通(tong)滚(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)的(de)(de)(de)(de)(de)(de)提料(liao)(liao)(liao)(liao)(liao)板。滚(gun)(gun)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)水平(ping)安(an)装(zhuang)(zhuang)时既可(ke)以采用(yong)与倾(qing)(qing)斜安(an)装(zhuang)(zhuang)同样(yang)的(de)(de)(de)(de)(de)(de)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)内(nei)部(bu)(bu)结(jie)构(gou),或(huo)(huo)(huo)在(zai)筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)内(nei)焊件连(lian)续的(de)(de)(de)(de)(de)(de)螺(luo)(luo)(luo)旋(xuan)(xuan)片(pian)(pian)或(huo)(huo)(huo)断续的(de)(de)(de)(de)(de)(de)螺(luo)(luo)(luo)旋(xuan)(xuan)片(pian)(pian)加挡(dang)水环的(de)(de)(de)(de)(de)(de)结(jie)构(gou)。在(zai)每相邻两(liang)个挡(dang)水环或(huo)(huo)(huo)连(lian)续的(de)(de)(de)(de)(de)(de)螺(luo)(luo)(luo)旋(xuan)(xuan)片(pian)(pian)之间按圆周(zhou)(zhou)均(jun)布安(an)装(zhuang)(zhuang)带刺的(de)(de)(de)(de)(de)(de)低矮的(de)(de)(de)(de)(de)(de)与筒(tong)(tong)(tong)(tong)(tong)(tong)(tong)体(ti)轴(zhou)线(xian)(xian)平(ping)行(xing)的(de)(de)(de)(de)(de)(de)或(huo)(huo)(huo)成一(yi)定(ding)角(jiao)度(du)(du)的(de)(de)(de)(de)(de)(de)多片(pian)(pian)小(xiao)刺板。上(shang)述挡(dang)水环及(ji)连(lian)续的(de)(de)(de)(de)(de)(de)螺(luo)(luo)(luo)旋(xuan)(xuan)片(pian)(pian)或(huo)(huo)(huo)断续的(de)(de)(de)(de)(de)(de)螺(luo)(luo)(luo)旋(xuan)(xuan)片(pian)(pian)均(jun)做成带刺的(de)(de)(de)(de)(de)(de)形(xing)状,有(you)利于(yu)对物料(liao)(liao)(liao)(liao)(liao)进行(xing)破碎。
前置破碎(sui)撕(si)(si)裂设(she)备(bei)是采用各种形式的具有破碎(sui)及(ji)撕(si)(si)裂功能的设(she)备(bei)及(ji)配套的物料进(jin)给和输送设(she)备(bei)组成,对污(wu)油泥(ni)中石块、砖(zhuan)瓦、编织袋,塑(su)料桶(tong)、木棍等(deng)杂(za)物进(jin)行破碎(sui),保证处理后的污(wu)油泥(ni)顺利进(jin)入新型滚筒筛(shai)分(fen)处理机完成对杂(za)物及(ji)合格物料的分(fen)离(li)。
后置处(chu)理设备分别处(chu)理合格物料和杂(za)物。
将(jiang)合格(ge)物(wu)料中油(you)、水、砂土进行处(chu)(chu)(chu)理(li)(li)(li)并分离(li)。分离(li)出的(de)油(you)进入油(you)罐储(chu)存;水用作工艺回用或将(jiang)多余水排(pai)到污水处(chu)(chu)(chu)理(li)(li)(li)厂;砂土送入下道(dao)处(chu)(chu)(chu)理(li)(li)(li)工序(xu)做(zuo)深入彻底(di)处(chu)(chu)(chu)理(li)(li)(li)达(da)标排(pai)放(fang),也可(ke)(ke)异地堆(dui)放(fang)实现污油(you)泥减量化(hua)(hua)处(chu)(chu)(chu)理(li)(li)(li)的(de)目(mu)的(de)。可(ke)(ke)见,本(ben)发明(ming)可(ke)(ke)同(tong)时满足污油(you)泥减量化(hua)(hua)处(chu)(chu)(chu)理(li)(li)(li)和作为其他处(chu)(chu)(chu)理(li)(li)(li)方法的(de)预处(chu)(chu)(chu)理(li)(li)(li)需要。
将杂物(wu)(wu)中不可(ke)(ke)燃(ran)烧(shao)(shao)的(de)砖瓦、石(shi)块、铁器和(he)可(ke)(ke)燃(ran)烧(shao)(shao)或有价值回收(shou)的(de)编织袋、塑料桶、木(mu)棍可(ke)(ke)燃(ran)物(wu)(wu)的(de)分(fen)(fen)离(li),可(ke)(ke)燃(ran)物(wu)(wu)经(jing)焚(fen)烧(shao)(shao)炉产(chan)生的(de)热能可(ke)(ke)作为整个污(wu)油(you)泥处理(li)系(xi)统工艺热源的(de)同时,还可(ke)(ke)用(yong)作可(ke)(ke)燃(ran)物(wu)(wu)进(jin)入焚(fen)烧(shao)(shao)炉前的(de)干燥和(he)对分(fen)(fen)离(li)出的(de)砖瓦、石(shi)块中少量(liang)有机物(wu)(wu)质进(jin)行蒸脱(tuo)减量(liang)处理(li)使(shi)之(zhi)达标(biao)(biao)排(pai)放(fang)。当整个系(xi)统用(yong)作污(wu)油(you)泥减量(liang)化处理(li)时,焚(fen)烧(shao)(shao)炉产(chan)生的(de)热能还可(ke)(ke)对合格物(wu)(wu)料分(fen)(fen)离(li)设备分(fen)(fen)离(li)出的(de)泥土(tu)进(jin)行热处理(li),使(shi)之(zhi)达标(biao)(biao)排(pai)放(fang)或储藏处理(li)。分(fen)(fen)离(li)出的(de)可(ke)(ke)燃(ran)物(wu)(wu)较少燃(ran)烧(shao)(shao)热能不够时,焚(fen)烧(shao)(shao)炉可(ke)(ke)外(wai)加辅助能源(燃(ran)油(you)或天然气等)。
合格物料油、水(shui)、砂(sha)土的分(fen)离设(she)备和处(chu)(chu)理(li)(li)(li)(li)设(she)备分(fen)别(bie)将油、水(shui)、砂(sha)土进行分(fen)离。油进入(ru)储油设(she)备回收(shou);水(shui)经处(chu)(chu)理(li)(li)(li)(li)可达(da)标排放或(huo)进入(ru)污水(shui)处(chu)(chu)理(li)(li)(li)(li)厂再处(chu)(chu)理(li)(li)(li)(li);当整个(ge)系统用(yong)作(zuo)污油泥(ni)(ni)减量(liang)化(hua)处(chu)(chu)理(li)(li)(li)(li)时泥(ni)(ni)砂(sha)去除水(shui)分(fen)后通过(guo)焚烧炉产生的热(re)能进行热(re)处(chu)(chu)理(li)(li)(li)(li),当整个(ge)系统用(yong)作(zuo)为其他处(chu)(chu)理(li)(li)(li)(li)方(fang)法的预(yu)处(chu)(chu)理(li)(li)(li)(li)时泥(ni)(ni)砂(sha)去除多余水(shui)分(fen)后进入(ru)后续处(chu)(chu)理(li)(li)(li)(li)工序(xu)。
2、优点是,
可(ke)高效(xiao)、快速、干净、大(da)量地(di)处理油(you)田(tian)各种难以处理的污(wu)油(you)泥,有效(xiao)筛分出可(ke)处理的合格物料,并干净地(di)排(pai)除污(wu)油(you)泥中的各种杂物,为后(hou)续工艺(yi)做好预(yu)处理工作。
该滚筒筛(shai)分机同时具有破碎清洗(xi)与筛(shai)分功能(neng),对石油(you)行业的(de)各种污(wu)(wu)油(you)泥均(jun)有很好的(de)预处理(li)效果(guo),是污(wu)(wu)油(you)泥减(jian)量化处理(li)的(de)理(li)想设备。
3、附图说明
图(tu)1是本发明(ming)滚筒筛分机的结构示意图(tu)
图2是图1的(de)A向视图
图(tu)3是(shi)图(tu)1的局(ju)部I放大图(tu)
图(tu)4是本发明(ming)滚筒筛分机(ji)水平安(an)装示意(yi)图(tu)
图5是(shi)本(ben)发明应用的(de)工艺(yi)图。
视图说(shuo)明(略去机架及驱动部):
1 .给料部;2 .无筛(shai)孔(kong)(kong)筒体(ti);3 .喷水(shui)管(guan);4 . 轴向(xiang)限(xian)位轮(lun);5 . 挡(dang)水(shui)环;6 .小刺板;7 .提料板;8.托轮(lun);9. 合格物料出料斗(dou);10 . 有筛(shai)孔(kong)(kong)筒体(ti);11 .清扫(sao)器(qi);12. 杂物料出料斗(dou)。